Industry Breakthrough | AODE's High-precision whole-factory Temperature Control Solution Boosts a significant Leap in the quality of precise temperature control for semiconductor materials

AODE Semiconductor Industry Solutions

Assist in optimizing the temperature control system for semiconductor materials

01 Case introduction

In the current era of rapid technological development, semiconductor materials, as the cornerstone of the semiconductor industry, are experiencing a continuous increase in market demand along with the wide application of artificial intelligence, big data and 5G technology. During its production process, there are extremely strict requirements for the precise control of material temperature, and the quality of the material directly affects the next process. Therefore, the temperature control plan is very crucial.

02 Pain point

As a leading player in the field of semiconductor material manufacturing, Company S has always been committed to enhancing product quality through technological innovation. However, under the traditional steam heating temperature control method, Company S is confronted with numerous challenges.

Due to the inability to precisely control the temperature of the materials inside the reaction vessel, the product qualification rate fails to meet the standards, and there is a serious waste of raw materials. This not only increases production costs but also limits the market competitiveness of the enterprise. Therefore, Company S urgently needs a brand-new temperature control solution to achieve precise temperature control during the manufacturing process of semiconductor materials, thereby enhancing product quality and production efficiency.

03 solution

With its profound technical accumulation and rich experience in the field of industrial temperature control equipment, AODE has tailored a high-precision full-plant temperature control solution for Company S.

This solution covers a full range of equipment from the basic low-temperature refrigeration unit, heating main unit to TCU temperature control unit, ultra-low temperature -80 ℃ unit, etc., and can meet the strict temperature requirements of Company S in different process links.

01 Intelligent temperature control equipment for high-temperature liquids

The temperature control range is between room temperature + 45℃ and 180℃. It adopts a dual PID dynamic regulation control mode of heating and cooling to ensure precise temperature control. The device also supports TCP remote start and stop, facilitating remote operation and monitoring. It also features 7 safety protection functions, including over-temperature, reverse phase of power supply, motor overload, medium shortage, pipeline blockage, abnormal pressure, and exhaust protection, effectively ensuring the safe and stable operation of the equipment.

02 Intelligent temperature control equipment for high and low temperature liquids

The temperature control range is -40 ℃ to 80℃. It adopts the control mode of PLC + human-machine interface, which is simple and intuitive to operate. The electrical box is designed as explosion-proof ExdⅡBT4 and is suitable for use in special environments. It also has 6 safety protection functions to ensure the reliable operation of the equipment in high and low temperature environments.

03 Water-cooled explosion-proof low-temperature cold oil machine

The temperature control range can reach -80 ℃ to + 5℃, meeting the requirements of ultra-low temperature processes. It is equipped with multiple safety protection functions simultaneously to ensure the stable operation of the equipment in low-temperature environments.

The four major advantages of the AODE temperature control system

Precise temperature control

By dynamically adjusting the temperature of the materials in the reaction vessel, AODE's temperature control equipment can achieve high-precision temperature control of ±0.5℃, effectively solving the temperature deviation problem under traditional temperature control methods, ensuring the temperature stability during the semiconductor material manufacturing process, and thereby improving product quality and consistency.

High efficiency and stability

By adopting multi-level PID control technology and integrating multiple safety protection measures, AODE's temperature control equipment can not only respond quickly to temperature changes but also ensure the stability and reliability of the equipment during long-term operation, effectively enhancing production efficiency and reducing production interruptions and losses caused by equipment failures.

Overall factory design

AODE's temperature control solutions can meet the wide temperature range requirements from -80 ℃ to 180℃, and are suitable for various complex processes and special environments in the semiconductor manufacturing process, such as explosion-proof and ultra-low temperature scenarios, providing comprehensive temperature protection for the production of Company S.

Intelligent Internet of Things

Through the TCP remote communication function, AODE's equipment can achieve centralized control, facilitating real-time monitoring and data analysis of the production process by Company S. This is conducive to optimizing the production process, improving the production management level, and accelerating the intelligent upgrade process of the enterprise.

AODE

By introducing AODE's high-precision factory-wide temperature control solution, Company S successfully addressed numerous issues brought about by traditional temperature control methods, achieving precise temperature control during the semiconductor material manufacturing process. This significantly enhanced the product qualification rate, reduced raw material waste, and effectively improved the company's production efficiency and market competitiveness.

In the future, AODE will continue to be driven by innovation and oriented towards customer demands, providing more enterprises with high-quality temperature control solutions and contributing to the high-quality development of the semiconductor industry and other high-end manufacturing sectors.