Crack the temperature control problem of the new energy industry: How does the custom solution of AODE refrigeration save customers' electricity and worry?

With the rapid development of the new energy automobile industry, the production and manufacturing of automobile exterior trim parts are also facing higher technical requirements and cost control challenges.

Relying on the deep technical accumulation in the field of mold temperature machine and chiller, AODE high-end equipment has successfully provided a set of efficient and energy-saving refrigeration solutions for a new energy automobile exterior parts spraying enterprise, helping customers achieve cost reduction and efficiency increase.

Temperature control is unstable? Too much energy?

Part 1 Industry pain points

The refrigeration unit of the original plant of the new energy automobile exterior parts spraying enterprise has the problems of high power consumption and unstable temperature control, which seriously affects the production efficiency and product quality.

During the spraying process, a stable low temperature environment is essential for the uniform adhesion and rapid curing of the paint, and the lack of existing equipment leads to frequent temperature fluctuations on the production line, which affects the appearance quality and production yield of the exterior parts.

In addition, with the expansion of production scale, enterprises to reduce the power consumption of refrigeration units, save the cost of use of the demand is more and more urgent, urgently need to find a temperature control equipment that can be accurate temperature control, but also can really save energy.

AODE "non-standard customization" how to crack the industry dilemma?

Part 2 Solution

The customer chose AODE after multi-layer consideration and comparison, AODE did not directly recommend "standard products", but according to the actual needs of customers, proposed two kinds of refrigeration unit solutions: air suspension chiller and frequency conversion screw chiller. At the same time, we have made technical parameters, procurement and operating cost analysis, for customers to fully consider. After comprehensive evaluation, the customer finally selected the air suspension centrifugal chiller solution.

AODE Air suspension centrifugal chiller

Meet 7~25℃ cooling demand

Cooling capacity range: 75RT~1000RT(260kW~3580kW)

·Smooth start and operation, noise below 75dB(A)

·The refrigerant uses environmental friendly refrigerant R134a

·The unit operates without oil, with good heat transfer effect, high energy efficiency ratio and no need for oil change maintenance

·High COP (refrigeration factor) : Higher operating COP can be achieved by matching evaporative condensers with energy efficient full liquid evaporators

·Standard compressor frequency conversion and PLC control, small starting current, high temperature control accuracy

The transformation from "cost black hole" to "energy-saving benchmark"

Part 3 Landing effect

AODE Air suspension centrifugal chiller

The electricity bill "slimming" : the power consumption is greatly reduced compared with the old production line. At the same time, in the case of meeting the cooling capacity, according to the full capacity of the production line, the use of air suspension centrifugal chiller than the screw chiller 10 months to save electricity is roughly 250,000.

The yield rises against the trend: the frictionless design of the air-suspended chiller makes it almost unaffected by mechanical wear during operation, and the failure rate is extremely low. Its precise temperature control ability ensures the stability of the temperature of the spraying workshop and effectively improves the production quality of the exterior trim parts.

Operation and maintenance bid farewell to "fire fighting" : the frictionless and lossless characteristics of the air-suspended chiller significantly reduce maintenance costs. In addition, there is no need to change the lubricating oil and filter element, which further reduces the maintenance cost.

Your factory is just one step away from "energy efficient"!

If you also face:

√Production line upgrade encountered temperature control bottleneck

√Energy costs eat into corporate profits

√Standard equipment is difficult to meet the special process

AODE has focused on high-end industrial temperature control for 21 years, focusing on the research and development, production and sales of precision industrial temperature control equipment, and is committed to providing customers with efficient, safe and environmentally friendly industrial temperature control system solutions. AODE has always adhered to the diversified business strategy, and has a comprehensive product system of heating, refrigeration and cold and hot integration. It can provide one-stop, diversified and customized temperature control system solutions for different industries.