High precision whole plant temperature control scheme for semiconductor materials

Pain point

As a leader in the field of semiconductor material manufacturing, S Company has been committed to improving product quality through technological innovation. However, in the traditional steam heating temperature control method, S company faces many challenges. Due to the inability to accurately control the temperature of the material in the reactor, the qualified rate of the product is not up to standard, and the waste of raw materials is serious, which not only increases the production cost, but also limits the market competitiveness of the enterprise. Therefore, S Company urgently needs a new temperature control scheme to achieve accurate temperature control in the manufacturing process of semiconductor materials and improve product quality and production efficiency.

Solution (Select equipment)

AODE tailor-made a set of high-precision whole-plant temperature control solutions for S company. The program covers a whole series of equipment from the basic low-temperature refrigeration unit and heating host to the TCU temperature control unit and ultra-low temperature -80℃ unit, which can meet the strict temperature requirements of S company in different process links. 

Program core advantage

Precise temperature control: By dynamically adjusting the temperature of the reactor material, AODE temperature control equipment can achieve ±0.5℃ high-precision temperature control, effectively solving the temperature deviation problem under the traditional temperature control method, ensuring the temperature stability in the manufacturing process of semiconductor materials, thereby improving product quality.

High efficiency and stability：With multistage PID control technology combined with multiple safety protection measures, AODE equipment can quickly respond to temperature changes to ensure stability and reliability during long-term operation, and effectively improve production efficiency.

Whole plant design: AODE temperature control solution can meet the wide temperature range from -80℃ to 180℃, suitable for a variety of complex processes and special environments in the semiconductor manufacturing process, such as explosion-proof, ultra-low temperature and other scenes, to provide a full range of temperature protection for the production of S company.

Intelligent Internet of Things: Through the TCP remote communication function, AODE equipment can achieve centralized control, which is convenient for S company to carry out real-time monitoring and data analysis of the production process, which helps to optimize the production process, improve the production management level, and accelerate the intelligent upgrade process of the enterprise.

Effect

By introducing AODE’s high-precision whole-plant temperature control solution, S Company successfully solved many problems caused by traditional temperature control methods, realized precise temperature control in the semiconductor material manufacturing process, significantly improved the product pass rate, reduced the waste of raw materials, and effectively improved the production efficiency and market competitiveness of the enterprise.

Case scene (Photo)