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Case
Pain point
Company A is an electronic chemical enterprise specializing in the production ofintermediates and electronic grade epoxy resins. As A key link in the semiconductor industry chain, Company A puts forward extremely high requirements for temperature control in the production process to ensure product quality and production efficiency.
1.Lack of experience: The engineering team of Company A mainly used laboratory-level temperature control equipment before and lacked experience in the design and implementation of large-scale production temperature control.
2. the whole plant design problem: A company has not carried out a comprehensive design of the whole plant temperature control system, resulting in low system integration and poor operating efficiency.
3. the temperature control accuracy is insufficient: the traditional equipment at low temperature (such as -15℃) will appear temperature phenomenon, affecting the stability of production.
4.low efficiency: traditional temperature control equipment high energy consumption, product pass rate is difficult to reach the standard, resulting in a lot of waste of raw materials.
5.High temperature demand: Company A needs high temperature support in the production process, but there is no steam supply on site, which needs to rely on high-power electric heating boilers, and such equipment requires qualifications, which many factories cannot meet.
Solution (Select equipment)
AODE high-end equipment provides A company with a comprehensive temperature control solution, covering heating main unit, piping system, secondary medium temperature control system, expansion system, control system.
Core advantages of AODE temperature control system:
1. Closed constant pressure design: The fully closed cycle design effectively reduces the risk of the thermal conductivity medium being oxidized, absorbing water or volatilizing, especially under the conditions of organic compounds such as glacial refrigerant and glycol, which can effectively improve the service life of the thermal conductivity medium and avoid frequent replacement of the thermal conductivity medium.
2. Intelligent energy saving solution: real-time dynamic accurate calculation of energy demand, optimization of media bivariable (flow + temperature) comprehensive control mode, under the premise of ensuring the accuracy of energy point control, to achieve maximum energy saving, to achieve repeatability of system operation, improve the stability of product quality.
3. Formulation management: Support control system online programming and process curve self-construction, can adjust the running curve according to their actual production process, automatically generate and save the formula, can record the running curve in real time, help process optimization, to realize the process control process unattended automatic completion.
Effect
At present, at the customer site, AODE temperature control equipment can reach ±0.5℃ (some can reach 0.3℃) accurate control through dynamic control of material temperature, which greatly improves the efficiency of production and the stability of product batches. The on-site electric heating boiler ensures the stable operation of the whole plant, and the efficiency is relatively high, which is recognized by customers.
Case scene (Photo)
