The integrated diecasting of automotive structural parts in a diecasting manufacturer reduces the installed power by 50%

Pain point

A well-known domestic die casting manufacturer W enterprise needs to establish a super large structural parts die casting production line in a new energy vehicle super factory, the initial large integrated die casting solution temperature control machine number needs 30-40 units, high operating energy consumption needs about 2500-2600KW, equipment placement, equipment procurement costs are high, the W enterprise put forward new requirements: Streamline equipment, reduce energy consumption and installed power, and reduce the footprint of temperature control equipment.

Solution (Select equipment)

After many times of technical communication with customers, based on the third generation die casting temperature control system, AODE provides a systematic solution, which can achieve a wide adjustable temperature zone of 20℃ to 320℃, providing a stable and controllable temperature source output for mold temperature balance. At the same time, a large temperature output can not only control the mold temperature balance. It can also be extended to the temperature control of the press chamber, punch, shunt cone, gate sleeve, etc., leaving sufficient process adjustment intervals.

Super large structural parts integrated die casting temperature control system solution

According to the temperature requirements of different die areas for integrated molding of large automobile die-casting structural parts, a series of high temperature, medium temperature and low temperature control products and systems are launched. Including 320℃ oil temperature machine, 200℃/180℃/160℃ high temperature water temperature machine, die-casting dedicated multi-channel high temperature water temperature machine, mold cooling station, high pressure point cooling machine, high pressure mold cooling machine, mold temperature integrated control system and infrared detection system and other products used in die casting mold temperature control, help enterprises to solve the mold temperature balance control in the production process, reduce product defects, Improve cooling efficiency and shorten production time.

Effect

Through the application of the third generation die casting temperature control system and the centralized multi-channel control of high temperature water temperature machine, the die casting manufacturer will reduce the installed number of temperature control equipment from the original 30-41 sets to less than 20 sets, while the installed power of the whole system is reduced by about 50%, which greatly reduces the energy demand for public works and saves the installation space on site, ensuring the quality of each mold casting. And greatly shorten the production cycle of each mold, to meet the actual needs of customers for energy saving and cost reduction.

Case scene (Photo)