Say goodbye to uncontrolled material temperatures and insufficient temperature control accuracy. AODE has developed an entire temperature control upgrade solution for the chemical and pharmaceutical industries

Say goodbye to uncontrolled material temperatures and insufficient temperature control accuracy. AODE has developed an entire temperature control upgrade solution for the chemical and pharmaceutical industries

Case Introduction | PART 1

From "traditional temperature control" to "intelligent temperature control" upgrade

In the modern pharmaceutical industry, the production of raw materials and intermediates has extremely high requirements for temperature control. The production processes of raw materials include chemical synthesis, fermentation, extraction from animals and plants, and other methods. Each method needs to be carried out under specific temperature conditions to ensure the quality and yield of the products.

Company A, as a leading domestic pharmaceutical enterprise, encountered a problem with its production line for high-end raw materials where the "material temperature was out of control and the temperature control accuracy was insufficient", which seriously affected the quality and output of the products.

● Insufficient temperature control accuracy: Company A uses traditional steam and ambient water control methods for temperature regulation, which makes it difficult to precisely control the temperature inside the reaction vessel. The temperature fluctuates greatly, resulting in insufficient chemical reactions, decreased product purity, and an increase in the rate of non-conforming products.

● Uncontrolled material temperature: The temperature control strategy cannot be adjusted in real time according to the material temperature. The temperature of the material fluctuates, which affects the reaction rate and product stability, and consequently leads to unstable production output.

With 21 years of in-depth experience in the field of precise temperature control (both hot and cold), AODE changed Company A's traditional method of controlling temperature using different steam and normal water, by providing a customized overall centralized temperature control solution.

AODE's entire temperature control plan

Including cold oil machines, heating hosts, TCU large systems, on-site TCU units, high and low temperature units, ultra-low temperature units, etc., the traditional temperature control method has been transformed into using a coolant for temperature control.

AODE uses precise temperature control of the reaction vessel to indirectly achieve effective control of the material temperature. At the same time, it continuously monitors and controls the inlet and outlet temperatures of the equipment to ensure the stability and consistency of the entire temperature control system.

Simplifying the temperature control process has reduced the number of equipment and the floor space required, as well as decreased the operational complexity and temperature fluctuation risks caused by the switching of multiple media, thereby enhancing the controllability of the production process.

Product Advantages | PART 2

Precise, stable, intelligent

-25℃ to -130℃ wide temperature range, precise temperature control

It can achieve internal temperature control within -15℃ to 120℃ and jacket temperature control within -25℃ to 130℃, covering the temperature requirements for the production of most raw materials and intermediates in the chemical and pharmaceutical industries. It adopts advanced PID temperature control technology, with a temperature control accuracy of ±1℃, effectively solving the problem of insufficient accuracy in traditional temperature control methods.

Dynamic tracking of material temperature and intelligent adjustment

The temperature signal inside the customer's reaction tank can be detected to obtain real-time data of the material temperature. The opening degree of the single TCU regulating valve can be precisely adjusted, thereby controlling the temperature inside the single tank and achieving dynamic tracking and precise control of the material temperature.

Exd explosion-proof design, with multiple safety protections

Comprehensive alarm and protection functions enable real-time monitoring of the equipment's operating status. The entire centralized temperature control solution achieves integrated management of the equipment. Additionally, an Exd isolated explosion-proof cabinet is adopted, placing the components that may generate ignition sources during normal operation inside the explosion-proof enclosure. The explosion-proof enclosure can withstand the internal explosion pressure without any damage and can prevent the explosion from spreading outside the enclosure.

AODE Precise Equipment Co.,Ltd | PART 3

Deeply engage in the field of temperature control and empower the chemical and pharmaceutical industries

As a domestic enterprise specializing in the research, development, production of precision temperature control equipment and the provision of temperature system solutions, over the past 21 years, Aode has always focused on technology as its core and customer needs as its orientation.

The company's product range is rich and diverse, covering a wide array of products including mold temperature controllers, chillers, high and low temperature systems, optical mold temperature controllers, TCU series, boilers, pump series, heat exchangers, and electric heating tubes. This enables us to fully meet the precise customized needs of various customers.

For the chemical industry, we have extensive industry experience. Our applications mainly cover organic chemistry and fine chemistry (organic synthesis industry, synthetic resin and plastic industry, rubber industry, chemical fiber industry, pharmaceutical chemistry industry, daily chemical industry, chemical additive industry, coatings, dyes industry, pharmaceutical chemistry, biochemistry industry), petrochemicals (petroleum refining industry, petrochemical industry, coal chemical industry, natural gas chemical industry, shale oil industry), and inorganic chemistry (basic inorganic chemical industry, chemical mining industry, fertilizer and pesticide industry).

With 21 years of technical expertise, rich industry experience, customized solutions and a comprehensive service system, Aode has become a reliable partner for chemical and pharmaceutical enterprises in terms of temperature control requirements. Choosing Aode not only addresses current temperature control challenges but also lays a solid foundation for the future development of the enterprise, helping it stand out in the fierce market competition and achieve high-quality development.