Crack the problem of temperature control in the new energy industry, so that customers can save electricity and worry

Pain point

Temperature control is unstable? Too much energy? New energy enterprises "stuck neck" problem

The refrigeration unit of the original plant of the new energy automobile exterior parts spraying enterprise has the problems of high power consumption and unstable temperature control, which seriously affects the production efficiency and product quality. During the spraying process, a stable low temperature environment is essential for the uniform adhesion and rapid curing of the paint, and the lack of existing equipment leads to frequent temperature fluctuations on the production line, which affects the appearance quality and production yield of the exterior parts.

In addition, with the expansion of production scale, enterprises to reduce the power consumption of refrigeration units, save the cost of use of the demand is more and more urgent, urgently need to find a temperature control equipment that can be accurate temperature control, but also can really save energy.

Solution (Select equipment)

According to the actual needs of customers, AODE proposed two kinds of refrigeration unit schemes: air suspension chiller and frequency conversion screw chiller. At the same time, we have done the technical parameters, procurement and operating cost analysis, compared with the frequency conversion screw chiller, the air suspension chiller adopts the air suspension bearing technology, without lubricating oil, reducing the mechanical friction loss, improving the energy efficiency ratio of the unit, at the same time, the unit has the ability to quickly start and stop and accurate temperature control, and can adjust the cooling power in real time according to the actual load of the spraying workshop.

Effect

The transformation from "cost black hole" to "energy-saving benchmark"

The electricity bill "slimming" : the power consumption is greatly reduced compared with the old production line. At the same time, in the case of meeting the cooling capacity, according to the full capacity of the production line, the use of air suspension centrifugal chiller than the screw chiller 10 months to save electricity is roughly 250,000.

The yield rises against the trend: the frictionless design of the air-suspended chiller makes it almost unaffected by mechanical wear during operation, and the failure rate is extremely low. Its precise temperature control ability ensures the stability of the temperature of the spraying workshop and effectively improves the production quality of the exterior trim parts.

Operation and maintenance farewell to "fire fighting" : the unit does not need to replace the lubricating oil, filter element, and does not need to overhaul the oil system, greatly reducing labor costs and maintenance costs.

Case scene (Photo)